Partial Listing of Key Production Equipment

New in 2016! W.F. Wells 2024 Horizontal Bandsaw with up to 26" opening!

GREENSAND MOLDING DEPARTMENT

New in 2016! Hunter HLM-10 automatic molding machine with turntable & cooling conveyor- 14X19 Flask Size

1-18X18 to 30X36 International ROL-N-RAP molding machine

AIRSET MOLDING DEPARTMENT

Kloster VII 300 lbs/minute chemically bonded sand mixer (No Bake)
Tinker Omega 12 LL Shakeout, Cooler, Classifier
Whirl-Air-Flow/SPBA 12 tph Sand Reclaimer
Trees4Forest Mold Handling System

PERMANENT MOLD DEPARTMENT

Hall 3HS Tilt-Pour PMM, 36X38 max mold size

CORE DEPARTMENT

1-Despatch Core oven
2-Redford autoblow 200 shell core machines
1-Redford autoblow 400shell core machine
3-Oil/Chemset bench stations
1-Gaylord Isocure Blower
1-Kloster mixer - 75#/minute
1-200# core sand muller

MELTING DEPARTMENT

1-2 station Inductotherm 180 cycle induction melting furnace, 2000# capacity per station
1-Inductotherm 300# medium frequency induction, double pushout, crucible melter
5-600# Indirect gas-fired aluminum melting furnaces
1-Fume and dust capture system
1-Pyrotech rotary degasser

POURING CAPABILITIES

Net casting weight of approximately 1200# in brass or bronze 600# in aluminum

CLEANING DEPARTMENT

6-High production backstand grinders
3-Fiber disk cutoff saws
2-Industrial band saws
1-Wheelabrator Table blast
1-20 cu. ft. Wheelabrator tumble blast
1-10 cu. ft. Goff tumble blast
1-High speed core knockout
2-Dust collection baghouse systems

GREEN SAND SYSTEM

1-70 ton green sand storage system
2-Whirl-Air-Flow pneumatic sand transporters
1-Eirich green sand mixer
1-25 ton storage tank

AIRSET SAND SYSTEM

1-50 ton storage tank
1-200 ton reclaimed sand storage tank
1-Whirl-Air-Flow 5 ton/hour mechanical sand reclaimer

AIR SUPPLIES

1-250 Horsepower Gardner-Denver Air Compressor
1-300 Horsepower Ingersol Rand Air Compressor

QUALITY ASSURANCE

ISO 9001:2008 Certified QMS
1-Spectrolab Lax-x7 Optical Emission Spectrometer
1-Sample Lathe
1-King brinell tester
Complete layout facilities
Sand Lab: MB Clay. Moisture, GS, TS, Compactability, Sieve, LOI

MISCELLANEOUS

Full OSHA, MPCA, EPA compliance in the pouring, handling, storage and disposal of lead containing products
2- Three ton forklifts

COMPUTER SYSTEMS

Solidworks 3D
NovaCast NovaFlow and NovaSolid
Ability to work with any CAD format
ORDER Business Control ERP System

SNAP FLASK SIZES

Please be aware that we will invest in any flask size that makes sense economically.

We use Flaskless Boxes in Airset. We can build any size necessary.