Skip Navigation Links535.0 Aluminum Magnesium 535.0
St. Paul
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Alloy Specifications, Chemistries, and Technical Data

535.0 Aluminum
Aliases
ANSI AA NUMBER 535.0
Common Name Almag
UNS Designation A05350
Alias Almag 35
Alias 535
Nearest Applicable Casting Standards
ASTM (B Series) B26
Federal (QQ-C- Series) 601e
Military (Mil-C- Series) 21180c
Specification Composition
Minimum Maximum
Silicon (Si) 0.15
Iron (Fe) 0.15
Copper (Cu) 0.05
Manganese (Mn) 0.1 0.25
Magnesium (Mg) 6.2 7.5
Titanium (Ti) 0.1 0.25
Beryllium (Be) 0.003 0.007
Other (Total) 0.15
Specification Properties
(Heat Treat 'F' Denotes As Cast) Heat Treat State Minimum
Tensile Strength (ksi) F 40
Yield Strength (.5% extension under load) (ksi) F 20
Elongation (2 inch gauge length) (%) F 13
Typical Properties
Heat Treat State Typical
Compressive Yield Strength (ksi) 35
Hardness (Brinell) (HB @ 500kg) 70
Shear Strength (ksi) 28
Endurance Limit (K ksi) 10
Modulus of Elasticity (K ksi) 10.3
Density (lb/cu.in. @ 68F) 0.095
Electrical Conductivity (% IACS @ 68F) 23
Thermal Conductivity (cal/sec/sq cm/cm/C @ 25C) 0.23
Coefficient of Thermal Expansion (per F @ 68-212F) 13.1
Coefficient of Thermal Expansion (per F @ 68-572F) 14.8
Melting Range (Liquidus-Solidus)(F) 1020-1165
Resistance to Hot Cracking F
Pressure Tightness F
Fluidity VG
Solidification Shrinkage Tendency F
Strength at Elevated Temperatures F
Corrosion Resistance E
Machinability E
Polishing E
Gas Welding G
Arc Welding G
Brazing No
Normally Heat Treated No
Annodizing Appearance Many Colors
Electroplating VG
Comments
Comments: 535.0 makes an excellent replacement for gray and malleable iron to reduce weight without sacrficing strength. It also is exceptionally dimensionally stable.
Applications
Adapter Link
Air Seal
Aircraft Fittings
Anchor Base
Arm Tenon
Base
Base (plt
Base Pan
Base Plate Walk Way L
Baseplate
Bearing Seal Rin
Blower
Body Sling
Brackets
C Clamps
Cap
Clamp Ring
Clevis
Clips
Computing Devices
Cylinder Cap
Cylinder Clamp
D Ring
Extension Clamps
Fitter
Frame
Globe Tenon
Half Frame
Harley Trike Fork
Hatch Handle
High Fatigue Applications
Hinge
Hinge Base
Hinge Plate
Hingebase
Hub
Impellers
Instruments
Joints
Leaf Hinge
Levers
Lowered Guard
Machined Parts Needing Strength
Motor Housing
Neck Type Fitter
New Style Tee
Oil Seal
Oil Seal Half
Optical Equipment
Plug For - Way Assem
Pole Top
Push Rod Eye
Refractor Frame
Rotation Motor Mount
Seal Ring
Sheave
Shock Resistant Applications
Side Mount Fitter
Simplex Fitter
Slipfitter
Slpfittrbott Frm
Spanner Wrench
Spoon Reflector
Swivel - A
Tee
Tenon
Tenon Fitter Fd
Tenon Globe
Tire Sling
Transformer Base
Transfrmer Base Top
Wall Base Plate
Great Castings
         St. Paul Foundry 954 Minnehaha Ave West St. Paul MN 55104 651-488-5567 www.stpaulfoundry.com
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St. Paul Foundry
954 Minnehaha Avenue West
Saint Paul, Minnesota 55104
(651) 488-5567  Fax: (651) 488-0908
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Use Good Design Principles

1. St. Paul Foundry is providing this information on metal characteristics for informational purposes only. Before making a final decision on alloy selection consider the following and all other appropriate design and specification principles. Please note that this is not an exhaustive list.

2. Consult the appropriate specification from an accredited specifying body (ASTM, SAE, Federal or Military) to determine current minimum values of this alloy.

3. Use appropriate design safety factors.

4. Use Failure Modes and Effects Analysis to help identify possible weaknesses in designs and specifications.

5. Use computerized stress analysis tools.

6. Use appropriate certification requirements for your casting suppliers. These may include test bars, chemical certifications, radiography, dye penetrant or other non-destructive testing methods.

7. Test your design to failure in a controlled environment. Then test it to failure in a simulation of its end use.

8. You and you alone are responsible for the suitability of your design and the materials that you select.

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