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AS9100D(2016)*
ISO 9001:2015*
  

SAND CASTING TOLERANCES

On the following pages is a discussion of common tolerance issues related to sand casting. These standards are excerpted directly from the Aluminum Association's handbook titled Standards for Aluminum Sand and Permanent Mold Castings with the permission of the Aluminum Association. We are grateful for their help.

Bear in mind that these are general industry standards and many foundries, including St. Paul Brass and Aluminum Foundry, are capable of better. Consult your foundry for more specifics. Also remember that the if you get too fussy the cost may go up.

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St. Paul Foundry
954 Minnehaha Avenue West
Saint Paul, Minnesota 55104
(651) 488-5567  Fax: (651) 488-0908
Sales & Estimating: (651) 312-4734 email

100% Manufactured in the USA      Copyright 2025

Use Good Design Principles

1. St. Paul Foundry is providing this information on metal characteristics for informational purposes only. Before making a final decision on alloy selection consider the following and all other appropriate design and specification principles. Please note that this is not an exhaustive list.

2. Consult the appropriate specification from an accredited specifying body (ASTM, SAE, Federal or Military) to determine current minimum values of this alloy.

3. Use appropriate design safety factors.

4. Use Failure Modes and Effects Analysis to help identify possible weaknesses in designs and specifications.

5. Use computerized stress analysis tools.

6. Use appropriate certification requirements for your casting suppliers. These may include test bars, chemical certifications, radiography, dye penetrant or other non-destructive testing methods.

7. Test your design to failure in a controlled environment. Then test it to failure in a simulation of its end use.

8. You and you alone are responsible for the suitability of your design and the materials that you select.

Disclaimer

WHILE EVERY EFFORT IS MADE BY ST. PAUL FOUNDRY (SPF) TO ENSURE ACCURACY, THIS INFORMATION IS PROVIDED FOR GENERAL INFORMATION PURPOSES ONLY AND NOT FOR ANY OTHER PURPOSE. BY ACCESSING THIS INFORMATION, YOU AGREE THAT IT MAY BE REVISED AT ANY TIME, IT IS PROVIDED “AS IS” AND WITHOUT ANY EXPRESS OR IMPLIED WARRANTY, THAT NO WARRANTY OR REPRESENTATION IS MADE ABOUT ITS CONTENT OR SUITABILITY FOR ANY PURPOSE, AND THAT SPF EXPRESSLY DISCLAIMS WARRANTIES OF MERCHANTABILITY AND FITNESS. YOU ASSUME ALL RISK AND LIABILITY FOR ANY LOSS, DAMAGE, CLAIM, OR EXPENSE RESULTING FROM YOUR REVIEW, USE, OR POSSESSION OF THIS INFORMATION.

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